Dosing kieselguhr in the beverage industry

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Before a beer can be enjoyed, it must run through a series of precisely controlled natural microbiological and physical processes during production, clarification and purification. During these processes, suspended solids and turbidity are produced, for example, by the yeast used in the fermentation process. These particles are removed from the beer in various stages.

A special filtration process known as kieselguhr precoat filtration is required to produce a "brilliantly clear" beer. In this process, a kieselguhr suspension with a concentration of 300 g/l is added to the beer. Main filter elements are e.g. fine stainless steel strainer textures or stainless steel pipes with very small slots. Before the beer is filtered, only water containing kieselguhr is passed through the filter. The deposition of a layer of kieselguhr constitutes a fine-pored filter layer, which traps the turbidity as the beer flows through. 

Kieselguhr is a mealy mineral dating from the tertiary era; it is derived from the silicaceous exoskeletons of monocellular algae and diatoms. As well as being used as a filter material, it is also used for grinding and polishing.

Its suitability as a grinding medium indicates that moving parts in contact kieselguhr for metering purposes require high wearing qualities.

Highly precise dosing pumps are needed to add the kieselguhr, in particular special piston dosing pumps with special operating characteristics and wear-resistant surfaces.
The pumps used in breweries must meet the following requirements:

  • long, trouble-free operation
  • simple construction requiring little maintenance
  • consideration of hygienic and process-related requirements (e.g. ensuring that air does not enter the beer)

Special versions of piston dosing pumps designed for the brewing industry incorporating food-safe materials and wear-resistant materials at relevant positions such as stainless steel, aluminium oxide ceramic and special lip seals meet these requirements in an outstanding fashion. Leading brewery equipment manufacturers such as KHS-Prozesstechnik GmbH have used these pumps as tried-and-tested dosing devices throughout the world for decades. Enjoy your beer with Lutz-Jesco dosing pumps!

Passende Produkte für Ihre Anwendung

FEDOS DX

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TOPAX
Your versatile partner in measurement and control technologyWithits modular design, the multi-channel controller proves to be an adaptable and extremely competent companion for various measurement and control tasks. The modularity of the multi-channel controller makes it possible to record a wide range of measurement parameters such as chlorine, pH value, redox value or even quadruple pH value measurements in any conceivable combination,and the outputs are also freely selectable. Dosing pumps can be controlled via optocouplers or relays, as well as actuators via relays or a 20 mA output.The colour display with a very high resolution shows a user-friendly user interface. The user-friendliness is rounded off by simple touch operation and multilingual, intuitive menu navigation.Free digital outputs can be configured as required. Regardless of whether they are to switch in the event of low sample water, measured value overflow, measured value underflow or other possible alarm triggers: There are no limits to the configuration.You can use the four analogue outputs (0/4 - 20 mA) or the network capability to forward measured values to a web browser or a remote control station. An adjustable time interval can be used, for example, to automatically remind you to replace sensors due to wear and tear, anddata such as measured values, settings and alarm messages can be easily saved to a USB stick via a USB interface. Core functions of the multi-channel controller at a glance: Modular design of the inputs and outputs Up to four sensors and up to four additional temperature sensors Freely configurable overviews Differential value measurement (e.g. ∆pH) Graphic display of the setpoint deviation Up to four setpoint sets can be configured and loaded via digital input or timer control Service entries and sensor changes can be saved Limit value control (can be used as DIN contact for partial load operation in accordance with DIN 19643) 1 - 9 potential-free relay outputs Web server and Modbus protocol via Ethernet Trend display Large colour touch display Data storage on a USB stick

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